Shell and Tube Heat Exchanger

Smooth Tube Heat Exchanger is one of the tubular types of heat exchanger falls under the recuperative category, widely used in industry. Smooth tube Heat Exchanger consists of tube bundle within a common shell. Smooth tube HE can withstand high pressure and temperature used for various applications like heating/cooling, condensation etc.

Features:

• Flexible in Design
• Suitable for high Temp. pressure compatibility
• Can handle the high level of particulate material
• Mechanically simple in design
• Comparatively low in cost
• Suitable for the 2-phase application.

Application:

• These type of HE used in various types of industries like steel, fertilizer, pharma, process, paper, oil, power, petrochemical, Oil refineries, cement, Paint, polymer, distillery, refrigeration, Etc. The heat exchangers can be used as Heaters/Coolers, Condensers, chillers, Vent Condensers, Sub coolers, Gas Heater/Coolers Regenerator, Engine Coolant Cooler, Thermic Fluid Heaters and Coolers, Reboilers, Evaporators, etc.

Corrugated Tube Heat Exchanger is shell and tube heat exchangers which use corrugated tubes instead of plain tubes. Corrugated tubes take the best features of both the plain tube and the plate heat exchanger. The tubes are corrugated to induce turbulence in both flows (product service) at lower velocities. This not only increases thermal efficiency but also eliminates product channeling. Thermal efficiency is so improved, that for typical thin film applications heat transfer area can be reduced to less than half of that required in a plain tubular heat exchanger.

Models available:

• K-Series
• DT-Series
• MI-Series
• AS-Series Heat Exchanger

Features:

• ‘K’ Series heat exchanger consists of a bundle of tubes within a common shell
• MI– Series is multi-tube heat exchanger for heat recovery and food applications.
• DT- Series is a tube in the tube heat exchanger is capable of handling large particulates.
• AS-Series heat exchangers are made from three concentric tubes, which give three annular spaces. The product fluid channel is surrounded on both sides by the service fluid. It is widely used for Aseptic and Heat Sensitive Material.

Application:

• The heat exchanger finds its extensive use in various industries such as Chemical process, Pharmaceutical (bulk drugs and formulations), Petrochemicals, Fertilizers, Edible oil Industries, Paper Pulp, Power, steel, coal, oil refinery, food and beverage processing industry and many more where a shell and tube heat exchanger is used. The heat exchanger can be used as Condenser, cooler, chillier, heater, sub-cooler, heat recovery applications and many more applications.

We have developed the Unicus Scraped Surface Heat Exchanger for difficult and critical processes where other types of heat exchangers such as rotary scraped surface heat exchanger, shell, and tube or plain type are incapable of offering an adequate solution. Unicus* is capable of generating high levels of turbulence in products of high viscosity increasing substantially the overall heat transfer coefficient. Unicus® is a new generation scraped surface heat exchanger that is specially designed for high viscosity products with or without particulates, for fouling applications, crystallization, and evaporation.

Features:

• Non – Fouling, heat exchangers with the high heat transfer coefficient.
• It is Economical with total product recovery and easy maintenance.
• The design of the heat exchanger allows hygienic or industrial construction.
• The Unicus ® allows for gentle product handling and has low power consumption.
• A variety of scraper blades are available to match as the product demands.
• Drastic reduction in production losses.
• The size of the installation is much less than traditional solutions

Application Industries :

• In Food Industries – Chocolates, Meat Processing, Freeze Concentration etc.
• In Cosmetic Industries – Ointments, Lotions etc.
• In Chemical Industries – Waxes, Polymers, Crystallisation, Evaporation etc.
• In Environmental Applications – Waste Concentration, Evaporation etc

The heart of a Plate Heat Exchanger is a pack of embossed plates with apertures. The plates are assembled in a 180° angle to each other, resulting in flow gaps on each side. Each plate is provided with a gasket, which securely seals the flow gaps from the atmosphere and separates the two media used in the heat exchange. The gasket plate pack is mounted in a rack and is compressed with tightening bolts between the fixed plate and the movable plate. To guarantee maximum heat transfer, warm and cold media are normally fed through the PHE in one-pass or multi-pass counterflow. Connections are on the fixed plate, but can also be on the movable plate for multipass flow.

Advantages:

• Low investment, operation, and maintenance costs.
• Highly efficient heat transfer (K- values on average 3-5 times higher than in the case of bare-tube heat exchangers).
• Asymmetrical flow gap is available for the most cost-effective solution.
• Use of smallest temperature difference
• Up to 75% less space required.
• The self-cleaning effect due to highly turbulent flow behavior
• Future additional capacity is possible by fitting extra heat transfer plates
• Double gasket with leak groove gives high safety with regards to media mixing.
• Easy to open/clean
• Low operating weight/low liquid content.

We are the leading and prominent Manufacturer and Exporter of CO2 Cooler Heat Exchangers to our clients.

The heart of a Plate Heat Exchanger is a pack of embossed plates with apertures. The plates are assembled in a 180 Degree angle to each other, resulting in flow gaps on each side. Each plate is provided with a gasket, which securely seals the flow gaps from the atmosphere and separates the two media used in the heat exchange. The gasket plate pack is mounted in a rack and is compressed with tightening bolts between the fixed plate and the movable plate. To guarantee maximum heat transfer, warm and cold media are normally fed through the PHE in one-pass or multi-pass counterflow. Connections are on the fixed plate, but can also be on the movable plate for multipass flow. 

Advantages:

• Low investment, operation, and maintenance costs.
• Highly efficient heat transfer (K- values on average 3-5 times higher than in the case of bare-tube heat exchangers).
• Asymmetrical flow gap is available for the most cost-effective solution.
• Use of smallest temperature difference
• Up to 75% less space required.
• The self-cleaning effect due to highly turbulent flow behavior
• Future additional capacity is possible by fitting extra heat transfer plates
• Double gasket with leak groove gives high safety with regards to media mixing.
• Easy to open/clean
• Low operating weight/low liquid content.

• Delivery Time: 2 weeks

Ecoflux* Smooth Tube Heat Exchangers (STHE) are based on the principle of standard shell and tube heat exchanger guidelines of TEMA, which is the proven and widely accepted norm. We understand customer’s plant specifications for requirements of thermal processing design equipment precisely suited for the process. This includes design and fabrication of the heat exchangers in material of construction (MOC) required. Ecoflux* STHEs are customized units based on specific industry applications, made to standard governing codes for varying geographies worldwide, such as ASME/ PED/ DOSH/ AS1210/ AD Merkblatter/ BS 5500 and other codes. With thermal design as per HTRI, ChemCAD, Ecoflux* STHE becomes the right choice for the process. We can also design and manufacture Ecoflux* STHE to exact customer specifications and drawings. Our heat exchanger fabrication is as per highest quality standards, whether or not required to be ASME ‘U’ stamp or CE marking or such other codes.

• Delivery Time: 3 weeks

Advantages

• Flexible in design, customized solution
• Suitable for high temperature & pressure applications
• Thermal design in HTRI and ChemCAD software
• Mechanical design in PVD and PV Elite software
• TEMA configurations available like BEM, BET, BKU, AES, AEL, etc.
• Wide choice of material of construction
• Capacity for small to high range of diameter and length depending on application & customer requirement

• Delivery Time: 2 weeks

APPLICATIONS

Ecoflux* Corrugated tube heat exchangers (K, MI, DT, AS Series) & HRS Funke Plate Heat Exchangers (PHE)

• Condenser
• CIP
• WFI Heater/Cooler/HE conforming BP(Bio Processing Equipment) Standard

• Water Heater
• Vent Condenser
• Sub Cooler
• Reboiler
• Tank top Condenser

 

Advantages

•  Flexible in design, customized solution Suitable for high temperature & pressure applications
• Thermal design in HTRI and ChemCAD software
• Mechanical design in PVD and PV Elite software
• TEMA configurations available like BEM, BET, BKU, AES, AEL, etc.
• Wide choice of material of construction
• Capacity for small to high range of diameter and length depending on application & customer requirement

• Delivery Time: 2 weeks

HRS Process Systems Ltd. have acquired exclusive rights by the way of license manufacturing agreement for design, manufacture, supply and service of Plate Heat Exchangers, with FUNKE Waermaustauscher GmbH!

A large range of standard and special designs of the Brazed Plate Heat Exchanger can cover a wide spectrum of process applications across industrial and domestic sectors as an economical solution for heat transfer.

HRS Process Systems Ltd. have acquired exclusive rights by the way of license manufacturing agreement for design, manufacture, supply and service of Plate Heat Exchangers, with FUNKE Waermaustauscher GmbH!

A large range of standard and special designs of the Brazed Plate Heat Exchanger can cover a wide spectrum of process applications across industrial and domestic sectors as an economical solution for heat transfer.

HRS Process Systems Ltd, is part of the UK based HRS group, an established name in the field of innovative heat transfer solution. HRS Group is globally known for providing energy efficient range of heat exchangers and heat exchanger based systems

A Water-Cooled Condenser is a heat exchanger that removes heat from refrigerant vapour and transfers it to the water running through it. 

HRS Process Systems Ltd, is part of the UK based HRS group, an established name in the field of innovative heat transfer solution. HRS Group is globally known for providing energy efficient range of heat exchangers and heat exchanger based systems

HRS Process Systems Ltd, is part of the UK based HRS group, an established name in the field of innovative heat transfer solution. HRS Group is globally known for providing energy efficient range of heat exchangers and heat exchanger based systems

Advantages

• Compact tubular heat exchanger
• Long running times due to turbulent flow
• Very low maintenance costs, minimum spares requirement
• Higher heat transfer coefficient (2-3 times) results in reduction in heat exchanger area upto 50%
• Fouling is minimized due to turbulence created by eddies at the periphery or tube wall
• High response to CIP
• Wide choice of MOC
• Uniform thermal processing
• More flexibility in annular space sizing
• Custom-made to suit high pressure and temperature profiles

Ecoflux* Corrugated tube heat exchangers (K, MI, DT, AS Series) & HRS Funke Plate Heat Exchangers (PHE)

• Condenser
• CIP
• WFI Heater/Cooler/HE conforming BP(Bio Processing Equipment) Standard

• Water Heater
• Vent Condenser
• Sub Cooler
• Reboiler
• Tank top Condenser

 

 

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Advantages

·         Easy to open/clean, service

·         Up to 75% less space required

·         Self-cleaning effect due to highly turbulent flow behavior

·         Use of smallest temperature difference

·         Double gasket with leak groove gives high safety with regards to media mixing

·         Gaskets fastened by "Clip-system" for easy maintenance.

·         Gaskets have a special ribbed surface, enabling more exact centering and stabilization of the entire plate pack

·         Double gasket with leakage groove between two media, preventing mixing of the media

·         Special plate profile at the edges, reinforcing the plate pack and ensuring high pressure resistance of the gasket during operation

·         Secured seal with number of two-pronged clips that slide beneath the plate to hold the gasket

 

·         Specially embossed entry fields for an optimum distribution of media

Applications

·         Heating, cooling, chilling, condensing for process fluids

·         Heating, cooling in refrigeration engineering

·         Vaporizer / condenser in refrigeration plant

·         Pasteurization, Sterilization

·         Cooling of lubricating-oil

·         District heat transfer stations

·         Instant Hot-water/process water generation

 

·         Heating engineering (solar heating central heating, underfloor heating)