Hrs Process Systems Limited

Features:

• Specially designed Ecoflux* Corrugated Tube Heat Exchanger based Aseptic Sterilizer
• Can heat up to 142° C, holding time from 3s to 6s, and cooled up to 25° C for aseptic packaging
• Provision to direct intermediate milk to deaerator homogenizer to remove dissolved oxygen and product uniformity.
• Automated with PLC control for flawless operation
• Minimal human intervention
• Programmed to perform CIP automatically and efficiently.

Application Industries:

• Milk Processing
• Dairy Formulations
• Infant Food Substitutes processing

HRS is well known for providing pasteurization, aseptic processing systems and turnkey processing lines for beverage, fruit pulp processing industry. HRS has a range of pasteurization systems designed for various types of juices. These systems enable continuous thermal processing of juices. They are custom-design to suit capacity ranging from 2000 LPH up to 40,000 LPH depending on customer requirement. Juice pasteurizers are skid mounted integrated with ECOFLUX* MI series corrugated tube heat exchangers which can be customized according to the process requirement.

 

The ECOFLUX* Corrugated Tube Heat Exchanger (CTHE) MI Series is the key thermal processing equipment in the juice pasteurization process. Corrugated tubes make it possible to achieve uniform product heating and increased shelf life of the end product. Turbulence created at the tube surface due to corrugated pattern results in minimal fouling in the system. The high heat transfer coefficient and negligible product fouling on the tube surface allows for continuous processing, longer running time and minimal maintenance requirements.  It is also used for applications like pre-heating, heating, cooling, chilling processes as part of the overall plant set-up.

Additional Information:

• Delivery Time: As per project

We are offering Beverage Processing Plant to our clients. The need for the consumer for ready-to-drink beverages in the busy and competitive work environment is increasing by the day. Consequently, the concept of packed fruit juices has evolved. The processing involves pasteurization of juices to ensure the desired shelf life of the beverage.

HRS is the major supplier of pasteurizers for the fruit-based beverage industry. HRS designs pasteurizers using hygienic corrugated shell and tube heat exchanger for pasteurization of fruit juices to inactivate micro-organism and to ensure the desired shelf life of the beverages. PepsiCo India, Parle Agro, Coco-Cola, Nestle, ITC have been our esteemed clients to name a few. HRS India has supplied beverage pasteurizers incorporating HRS MI Series heat exchangers ranging in capacity from 1,000 to 30,000 l/h. Products being processed include pulpy beverages i.e. mango, orange and lemon, and also isotonic juices. HRS offers pasteurizers for filling in glass bottles, PET bottles, and Tetra Brik.

Features:

• Compact size, aesthetic design, and low floor space requirement
• Prolonged production cycles due to the self-cleaning nature of corrugated tubes
• Close approach temperature that retains the natural product flavor and nutrients
• Precise flow control maintains constant holding time throughout production
• Indirect heating by low-temperature hot water
• Energy recovery up to 50% depending upon filling temperature in PET bottling/Aseptic packaging
• Heat enclosure to prevent radiation heat loss
• Positive pressure on the product side to prevent contamination of beverage in case it leaks
• Completely avoids manual interventions on fully automated systems
• Very low product losses due to precisely programmed product startup and end up sequences
• Faster and efficient cleaning due to forward and reverse CIP cycles
• Low water consumption due to precisely automated

Key Components:

• Ecoflux* corrugated shell and tube heat exchangers
• Sanitary centrifugal pumps
• Sanitary lobe pumps
• Imported sanitary pneumatic actuated valves
• Imported instruments and sensors for flow and pressure, temperature and conductivity measurement
• PLC based control panel with touch screen HMI
• SCADA for centralized control

Application Industries:

• Fruit-based beverages
• Energy drinks
• Non-carbonated Drinks

HRS Process System manufactures wide range of Heat Exchangers which are suitable for the various industries to effectively transfer the heat between two fluids. These products are manufactured with high quality stainless steel. This heat exchanger provides exceptional heat transfer efficiency, high corrosion resistance and capability to be operational in harsh environment and chemicals.

 

Advantages:

·         Robust Construction

·         Efficient Heat

·         Corrosion Resistance

·         Customizable Solutions

·         Low Maintenance

Applications:

·         Chemical Processing

·         Oil and Gas

·         Power Generation

·         Food and Beverage

Additional Information:

• Delivery Time: As per project
• Packaging Details: Wooden Box Packing with Base Metal Support.

We are offering Beverage Processing Equipment to our clients. The need for the consumer for ready-to-drink beverages in the busy and competitive work environment is increasing by the day. Consequently, the concept of packed fruit juices has evolved.

We are offering Pulp Pre Heater Pasteurizer to our clients. Pulp or puree typically has a higher fibre content and considerable plant cellular material in the suspension compared with juice. Concentrated pulp has more fibres and sugar per volume compared to single strength pulp.

We have revolutionised the fruit pulp, an especially mango pulp industry with advanced systems for pre-heating and pasteurisation of fruit pulp.

Other Details:

• Skid with Ecoflux* mi-series heat exchangers and skid-mounted balance tank
• Hygienic, screw type positive displacement pump and sanitary type flow diversion valves
• CIP pump for faster cleaning of an entire system
• Closed loop hot water system consisting of Ecoflux* cthe 'K' series
• Integration with automatic can fill station for uninterrupted production
• PLC based instrument control panel including SCADA provision

Features:

• Customised design
• Indirect product heating using pressurised water
• Long productive hours due to unique designing of heat exchangers
• Nearly zero maintenance
• Retention of natural colour, flavour and aroma
• Adjustable capacities
• Quick and uniform product heating
• Skid mounted for quick installation
• Faster response to CIP
• Branded system components
• Sophisticated process control instruments

Application Industry:

• Fruit and Vegetable pulp processing