Heat Exchanger Based Systems

We are offering Beverage Processing Plant to our clients. The need for the consumer for ready-to-drink beverages in the busy and competitive work environment is increasing by the day. Consequently, the concept of packed fruit juices has evolved. The processing involves pasteurization of juices to ensure the desired shelf life of the beverage.

HRS is the major supplier of pasteurizers for the fruit-based beverage industry. HRS designs pasteurizers using hygienic corrugated shell and tube heat exchanger for pasteurization of fruit juices to inactivate micro-organism and to ensure the desired shelf life of the beverages. PepsiCo India, Parle Agro, Coco-Cola, Nestle, ITC have been our esteemed clients to name a few. HRS India has supplied beverage pasteurizers incorporating HRS MI Series heat exchangers ranging in capacity from 1,000 to 30,000 l/h. Products being processed include pulpy beverages i.e. mango, orange and lemon, and also isotonic juices. HRS offers pasteurizers for filling in glass bottles, PET bottles, and Tetra Brik.

Features:

• Compact size, aesthetic design, and low floor space requirement
• Prolonged production cycles due to the self-cleaning nature of corrugated tubes
• Close approach temperature that retains the natural product flavor and nutrients
• Precise flow control maintains constant holding time throughout production
• Indirect heating by low-temperature hot water
• Energy recovery up to 50% depending upon filling temperature in PET bottling/Aseptic packaging
• Heat enclosure to prevent radiation heat loss
• Positive pressure on the product side to prevent contamination of beverage in case it leaks
• Completely avoids manual interventions on fully automated systems
• Very low product losses due to precisely programmed product startup and end up sequences
• Faster and efficient cleaning due to forward and reverse CIP cycles
• Low water consumption due to precisely automated

Key Components:

• Ecoflux* corrugated shell and tube heat exchangers
• Sanitary centrifugal pumps
• Sanitary lobe pumps
• Imported sanitary pneumatic actuated valves
• Imported instruments and sensors for flow and pressure, temperature and conductivity measurement
• PLC based control panel with touch screen HMI
• SCADA for centralized control

Application Industries:

• Fruit-based beverages
• Energy drinks
• Non-carbonated Drinks

We are offering Beverage Processing Equipment to our clients. The need for the consumer for ready-to-drink beverages in the busy and competitive work environment is increasing by the day. Consequently, the concept of packed fruit juices has evolved.

We are offering Pulp Pre Heater Pasteurizer to our clients. Pulp or puree typically has a higher fibre content and considerable plant cellular material in the suspension compared with juice. Concentrated pulp has more fibres and sugar per volume compared to single strength pulp.

We have revolutionised the fruit pulp, an especially mango pulp industry with advanced systems for pre-heating and pasteurisation of fruit pulp.

Other Details:

• Skid with Ecoflux* mi-series heat exchangers and skid-mounted balance tank
• Hygienic, screw type positive displacement pump and sanitary type flow diversion valves
• CIP pump for faster cleaning of an entire system
• Closed loop hot water system consisting of Ecoflux* cthe 'K' series
• Integration with automatic can fill station for uninterrupted production
• PLC based instrument control panel including SCADA provision

Features:

• Customised design
• Indirect product heating using pressurised water
• Long productive hours due to unique designing of heat exchangers
• Nearly zero maintenance
• Retention of natural colour, flavour and aroma
• Adjustable capacities
• Quick and uniform product heating
• Skid mounted for quick installation
• Faster response to CIP
• Branded system components
• Sophisticated process control instruments

Application Industry:

• Fruit and Vegetable pulp processing

We are offering Evaporation System for Fruits to our clients. In Food applications, concentrating fruit pulps for bulk transportation and reduction of water activity for longer shelf life necessitated the concept of evaporation. Evaporation is the process of vaporizing the water from a solution to produce the concentrated product. We provide evaporation systems of tubular and scraped surface type, to obtain the best thermally stable product, with capacity up to 20 ton/hour.

Optimum utilization of thermal energy (Steam) can be achieved in:

• Multiple effects of live steam
• Multiple effect evaporator with the thermal vapor compressor
• Multiple effect evaporator with MVR
• The controlled operating condition such as level of product retention time
• Scaling retardation due to the optimum velocity of a liquid in tubes
• Easy to clean CIP system
• Lower Investment
• Stability of operational capacity of the long run period Operator friendly PLC-based system

Key Components:

• Evaporator Calandra
• Vapor separator
• Surface condenser
• De-aeration/vacuum system
• Product Pump/Condensate Pump
• CIP/cleaning system
• Condensate recovery
• PLC based automation

Application:

• Fruit and vegetable pulp processing
• Fruits and vegetables puree and concentrate processing